Manual de cambio Automatic Transmission  (FR)  AW30 series - AISIN -  AW03-72L / AW03-72LE / AW30-43LE / AW30-40LE 

IDIOMA: INGLÊS

PÁGINAS:  paginas 

FORMATO: PDF

1. Aisin Geral

1.1 Introdução ............................................. 6

1.2 Aplicação em veículos Hyundai .................. 7

2. Modelo AW03-72L

2.1 Introdução ............................................. 7

2.2 Aplicação .............................................. 7

2.3 Componentes .......................................... 8

2.3.1 Estrutura ............................................. 8

2.3.2 Governador mecânico ............................ 8

2.3.3 Caso Overdrive .................................... 10

2.3.4 Elemento operacional ............................. 10

2.3.5 Embreagem de travamento ..................... 17

2.3.6 Diagrama do circuito de overdrive ........... 18

2.3.7 Diagrama do circuito elétrico ................... 19

3. Modelo AW03-72LE

3.1 Introdução ............................................. 20

3.1.1 A comparação de "AW03-72L" e "AW03-72LE" ... 20

3.2 Aplicação .............................................. 21

3.3 Componente ........................................... 21

3.3.1 Estrutura ............................................. 21

3.3.2 Especificações ..................................... 22

3.3.3 Elementos operacionais .......................... 23

3.3.4 Rolamento axial e pista ........................... 24

3.3.5 Tabela de operação para cada marcha ........ 24

3.3.6 Função dos componentes ......................... 25

3.4 Sistema de controle hidráulico ...................... 26

3.4.1 Geral .................................................... 26

3.4.2 Corpo da válvula ................................... 27

3.5 Sistema de controle eletrônico ...................... 29

3.5.1 Geral .................................................... 29

3.5.2 Controle de mudança .............................. 29

3.5.3 Controle de travamento ............................ 29

3.5.4 Controle de corte O/D ................................ 30

4. Modelo AW30-43LE

4.1 Introdução ............................................. 37

4.2 Aplicação .............................................. 37

4.3 Componentes ......................................... 37

4.3.1 Estrutura ............................................. 37

4.3.2 Função .................................................. 38

4.3.3 Gráfico dos elementos operacionais .......... 39

4.4 Sistema de controle ................................ 42

4.4.1 Selecionar padrão .................................. 42

4.4.2 Esquemas do sistema ............................... 43

4.4.3 Entradas e Saídas ................................ 43

4.4.4 Código de problema de diagnóstico .......... 46

4.4.5 À prova de falhas .................................... 48

5. Modelo AW30-40LE

5.1 Introdução ............................................. 49

5.2 Aplicação .............................................. 50

5.3 Componentes ......................................... 50

5.3.1 Componentes mecânicos ........................ 51

5.3.2 Tabela de elementos operacionais ............ 65

5.3.3 Fluxo de potência ................................ 66

5.4 Sistema de controle hidráulico ...................... 67

5.4.1 Bomba de óleo ....................................... 67

5.4.2 Corpo da válvula ..................................... 67

5.4.3 Válvulas de carretel hidráulicas ................. 67

5.4.4 Acumuladores ....................................... 71

5.5 Sistema de controle eletrônico ..................... 72

5.5.1 Generais ............................................... 72

5.5.2 Sensor de velocidade de entrada ............... 73

5.5.3 Sensor de velocidade de saída .................. 74

5.5.4 Sensor de temperatura do óleo ................ 74

5.5.5 Válvulas solenóides ................................ 75

5.5.6 Válvula solenóide de controle de pressão de linha ... 75

5.5.7 Válvula solenóide de bloqueio .................... 77

5.5.8 Interruptor inibidor .................................. 78

1. AISIN General·········································· 6 …3.5.5 Drive mode selection control················ 30

1.1 Introduction······················································· 6 3.5.6 Kick down mode control ······················· 31

1.2 Application on Hyundai vehicles ···················· 7 3.5.7 Squat control ·········································· 31

2. AW03-72L Model ····································· 7 3.5.8 Sensors & Actuators ····························· 31

2.1 Introduction······················································· 7 3.5.9 TCM terminals········································· 33

2.2 Application ························································ 7 3.5.10 Output value from TCM ······················· 33

2.3 Components······················································ 8 3.5.11 Diagnosis ·············································· 35

2.3.1 Structure ····················································· 8 3.5.12 Fail-safe control ··································· 35

2.3.2 Mechanical governor································· 8 3.5.13 Oil condition & check·························· 36

2.3.3 Overdrive case ··········································· 10 4. AW30-43LE Model ································ 37

2.3.4 Operating element······································ 10 4.1 Introduction ··················································· 37

2.3.5 Lock-up clutch············································ 17 4.2 Application····················································· 37

2.3.6 Overdrive circuit diagram ····················· 18 4.3 Components ·················································· 37

2.3.7 Electrical circuit diagram ·························· 19 4.3.1 Structure ················································· 37

3. AW03-72LE Model··········································· 20 4.3.2 Function·················································· 38

3.1 Introduction······················································· 20 4.3.3 Operating element chart······················· 39

3.1.1 The comparison of "AW03-72L" and 4.4 Control system

"AW03-72LE"················································ 20 4.4.1 Select pattern ········································· 42

3.2 Application ························································ 21 4.4.2 System schematics································ 43

3.3 Component························································ 21 4.4.3 Inputs & Outputs···································· 43

3.3.1 Structure ····················································· 21 4.4.4 Diagnostic trouble code························ 46

3.3.2 Specifications············································· 22 4.4.5 Fail-safe··················································· 48

3.3.3 Operating elements···································· 23 5. AW30-40LE Model ································ 49

3.3.4 Thrust bearing & race································ 24 5.1 Introduction ··················································· 49

3.3.5 Operating chart for each gear··················· 24 5.2 Application ····················································· 50

3.3.6 Function of components··························· 25 5.3 Components ·················································· 50

3.4 Hydraulic control system ································ 26 5.3.1 Mechanical components ······················· 51

3.4.1 General ······················································· 26 5.3.2 Operating element chart························ 65

3.4.2 Valve body ·················································· 27 5.3.3 Power flow ·············································· 66

3.5 Electronic control system································ 29 5.4 Hydraulic control system····························· 67

3.5.1 General························································ 29 5.4.1 Oil pump················································· 67

3.5.2 Shift control ················································ 29 5.4.2 Valve body ············································· 67

3.5.3 Lock-up control·········································· 29 5.4.3 Hydraulic spool valves························· 67

3.5.4 O/D cut control ··········································· 30 5.4.4 Accumulators········································ 71

Automatic Transmission (FR) – AISIN -

5 Chonan Technical Service Training Center

5.5 Electronic control system································ 72

5.5.1 Generals······················································ 72

5.5.2 Input speed sensor···································· 73

5.5.3 Output speed sensor································· 74

5.5.4 Oil temperature sensor······························ 74

5.5.5 Solenoid valves·········································· 75

5.5.6 Line pressure control solenoid valve ······ 75

5.5.7 Lock-up solenoid valve ····························· 77

5.5.8 Inhibitor switch··········································· 78

5.5.9 System block diagram······························· 79

5.5.10 Shift control schedule ························ 79

5.5.11 System schematics·································· 80

5.5.12 Lock-up cut control·································· 80

5.5.13 Overdrive cut control······························· 81

5.5.14 Driving control·········································· 81

5.5.15 ATF temperature control ························· 81

5.5.16 Squat control ············································ 82

5.5.17 Coast down control·································· 82

5.5.18 Communication········································ 83

5.5.19 Diagnostic specification·························· 86

5.5.20 Troubleshooting······································· 90

APPENDIX······························································· 97

EXAMINATION······················································· 115

ACTIVITY REPORT·············································· 117 

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